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Process Technology's industrial products include electric immersion heaters, heat exchangers and temperature control packages. These products are designed specifically for heating and cooling of chemistry in wet process manufacturing environments. Industries serves include electroplating, anodizing, printed circuit board, cleaning technologies, pharmaceutical, food, and biomedical. In addition to our standard products many custom products engineered specifically for your application are available.
Below are descriptions of our products and corresponding links, accessories, troubleshooting guides, and technical data. Please don't hesitate to contact us if you need further assistance.
ELECTRIC IMMERSION HEATERS
Process Technology electric immersion heaters are designed for the demands of corrosive chemical heating. Open tank, screw plug and flange configurations are available. A wide variety of sheath materials ensure long life regardless of the chemistry. Materials include: fluoropolymer, quartz, titanium, 316 stainless steel, 304 stainless steel and plain steel. Sizes as small as 100 watts for laboratory environments and as large as 54,000 watts (flange heater up to 270,000 watts) for industrial applications are available. Many standard configurations are available from stock. Quick lead times are available for custom configured heaters. (Manufacturing lead times can be as short as two or three days.) Heaters are UL, CSA and CE.
Fluoropolymer (PTFE) Heaters: Compatible with virtually any chemistry. Sizes up to 27 kW. Large variety of standard and custom configurations for over the side and bottom installations.
HX Series Spiral Fluoropolymer (PTFE) heaters HXL Series Spiral L-Shaped Fluoropolymer (PTFE) heaters HXF Series Low Profile Fluoropolymer (PTFE) heaters HXFL Series Low Profile L-Shaped Fluoropolymer (PTFE) heaters HXO Series Fluoropolymer (PTFE) heaters 3HXO Series Three Element Fluoropolymer (PTFE) heaters 3HXOL Series Three Element L-Shaped Fluoropolymer (PTFE) heaters 3HX Series Three Element Fluoropolymer (PTFE) heaters 6HX Series Six Element Fluoropolymer (PTFE) heaters 9HX Series Nine Element Fluoropolymer (PTFE) heaters HXRL Series Flexible Riser Low Profile Fluoropolymer (PTFE) heaters HXOL Series Flexible Riser Fluoropolymer (PTFE) heaters HXSL Series Flexible Riser Fluoropolymer (PTFE) heaters
Metal Heaters: Variety of materials to match your application (titanium, 316 stainless, 304 stainless and plain steel). Sizes up to 54 kW. Standard and custom configurations for over the side and bottom installations.
3HS Series Three Element Stainless Steel heaters 6HS Series Six Element Stainless Steel heaters 9HS Series Nine Element Stainless Steel heaters P, F, S & T Series Metal heaters(Two inch over-the-side) 3P, 3F, 3S & 3T Series Metal heaters D Series Derated Metal heaters D3 Series Derated Triple Metal heaters L Series L-Shaped Metal heaters 3L Series Triple L-Shaped Metal heaters DL Series Derated L-Shaped Metal heaters D3L Series Derated Triple L-Shaped Metal heaters 3LV Series Vertical Stack, Triple L-Shaped Metal heaters FR Option Flexible Riser Option for L-Shaped Metal heaters Deep Tank Series Deep Tank Metal heaters 3V Series Deep Tank Triple Metal heaters DAS Series Phosphate heaters B Series Small Tank Metal heaters V Series Varipower heaters
Quartz Heaters: Ideal for most acidic chemistries. Metal grounded quartz sheathed heaters up to 30 kW. Polypropylene guards standard.
QM Series Quartz Heaters with Metal Elements 3QM Series Three Element Quartz Heaters QMB Series Small Tank Quartz Heaters
Special Application Heaters: Unique or difficult applications are our specialty. Configurations available include: lab heaters, flexible riser heaters, phosphate heaters, deep tank heaters, VaripowerTM heaters, EasyPlugTM heaters, etc.
Water Heaters: Excellent for DI spray rinse, precision cleaning and other applications. Electric inline water heaters with all titanium wetted parts. Sizes up to 144 kW.
Screw Plug and Flanged Heaters: Wide variety of heater types and features to fit virtually any application. Stainless, titanium, fluoropolymer and other materials. Sizes from ½" screw plug to 14" flanged.
ST Series 2" Tubular Screwplug heaters T Series 2" Tubular Screwplug heaters 2T Series 2" Stainless Steel Screwplug heaters T2T Series 2" Titanium Screwplug heaters 5T Series 2-1/2" Stainless Steel Screwplug heaters T5T Series 2-1/2" Titanium Screwplug heaters TB Series Small Tank Screw Plug heaters HXT Series Fluoropolymer (PTFE) Screw Plug heaters FL Series Flanged heaters FLX Series 3" 150 LB. Style Fluoropolymer (PTFE) Flanged heaters
COIL AND HEAT EXCHANGERS
Process Technology heat exchangers and heating/cooling coils are designed for the demands of corrosive chemical heating. A wide variety of standard and custom configurations are available. Materials of construction include: fluoropolymer, titanium, 316 stainless steel, plain steel, and several exotic metals such as Zirconium. Most of our heat exchangers are open tank designs, however, we also have some inline designs such as stainless steel spiral plate units. Excellent engineering and design assistance is available upon request.
Metal Coils: Heat exchangers designed and built to your specific application, including simple "U" coils, single and multi bank grid coils, helical coils, serpentine coils, standard and custom designs. Wide variety of materials available.
G Series Grid Metal Coils SP Series Serpentine Metal Coils UC Series U Metal Coils HC Series Helical Metal Coils
Fluoropolymer Coils: Excellent chemical compatibility. Rugged construction with perforated guards. Variety of sizes and configurations available.
X Series Fluoropolymer Heat Exchangers CX Series Helical Fluoropolymer (PFA) Heat Exchangers CXL Series Helical L-Shaped Fluoropolymer (PFA) Heat Exchangers 3CX Series Triple Helical Fluoropolymer (PFA) Heat Exchangers 3CXL Series Triple L-Shaped Fluoropolymer (PFA) Heat Exchangers
Inline Heat Exchangers: Engineered specifically to your needs. Spiral plate, tube-in-tube and other designs available. Variety of materials of construction.
Thermax2 Inline Spiral Plate Stainless Steel Heat Exchangers
TEMPERATURE CONTROLS AND ACCESSORIES
Process Technology offers an extensive assortment of cataloged and custom temperature control systems for precise control of our heaters and heat exchangers. From simple control packages to complex central control stations, our team of engineers can design a control specifically to your application requirements. All controls are UL/CSA, with CE configured controls available upon request. Styles include digital display, non-indicating, on/off, and PID. Switch gear for electrical loads of up to 150 amps are available.
Temperature Controls: Sophisticated digital to simple non-indicating controls. Combination controls up to 150 amp capacity. Custom designed central control stations.
NR Series Non-Indicating Thermostats NR Combo Series Non-Indicating Combination Controls NE Series Non-Indicating Electronic Thermostats NE Combo Series Non-Indicating Electronic Combination Controls DE Series 1/8 DIN Digital Thermostats DE Combo Series 1/8 DIN Digital Combination Controls DQ Series 1/4 DIN Digital Thermostats DQ Combo Series 1/4 DIN Digital Combination Controls DSL Series 1/16 DIN Digital Thermostats DSL Combo Series 1/16 DIN Digital Combination Controls DLC Series Low Cost Digital Thermostats DLC Combo Series Low Cost Digital Combination Controls
Liquid Level Controls: Conductivity and capacitive style controls for the ultimate in reliability. Multi-level controls available. Can be packaged with temperature controls.
ACCESSORIES
Process Technology offers many accessories products to assist in the proper installation and operation of our primary heater, heat exchanger and temperature control product lines.
ACCESSORIES FOR IMMERSION HEATERS INCLUDE:
ACCESSORIES FOR HEAT EXCHANGERS INCLUDE:
ACCESSORIES FOR TEMPERATURE CONTROLS:
Troubleshooting Guides:
HEATERS:
HEAT EXCHANGERS:
CONTROLS:
Technical Data:
Technical Data in .PDF format:
Visit the official Process Technology website here
- Immersion Heater Solution Guide (67 KB)
- Electric Heater Sizing (86 KB)
- Electric Heater Installation and Maintenance (67 KB)
- Electric Heater Specification (30 KB)
- Inline Water Heater Specification (162 KB)
- Metal Heat Exchanger Sizing (119 KB)
- Metal Heat Exchanger Installation (63 KB)
- Sizing Information for Fluoropolymer Heat Exchangers (104 KB)
- Fluoropolymer Heat Exchanger Installation (64 KB)
- Heat Exchanger Specification(49 KB)
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